Main System Parameters:
? Coolant flow rate: 6000 l/min
? Workpiece material: Hardened steel
? Chip output: 18 kg/h
System Features:
? Mature and reliable filterless consumable
technology
? Filtration accuracy is less than 10 microns
? Temperature control ± 5K / 10 minutes
Solution
KNOLL's MicroPur ultra-precision filtration
technology replaces pre-coated filtration technology.
Pre-coating Technology
Cellulose consumption: 192,000 Euro / year
MicroPur Filtration Technology
Filter cartridge consumption: 15,360 Euro /
year
Main System Parameters:
? Workpiece materials: Aluminum, cast iron
? Coolant type: Emulsion
? Coolant flow: 10000 l/min
? Chip output: 900 kg/h
System Features:
? Provide coolant filtration cycle and chip
disposal for 30 machine tools
Solution:
? Aluminum chip pump
? Multi-stage filtration and recoil
filtration
? Dehumidification of centrifuge debris
? Magnetic separation technology
Main System Parameters:
? Workpiece material: Inconel
? Coolant type: Emulsion
? Coolant flow: 4000 l/min
? Chip output: 700 kg/h
System Features:
? Small double-layer structure
Solution:
? Wear-resistant pre-separation equipment
? Modular filtration technology
18 processing centers with two processing
lines
System parameters:
? Two machining lines with a total of 18 machining
centers
? Workpiece material: Cast irons
? Coolant flow: 2 x 4500 l/min
? Chip output: 2 x 200 kg/h
System Features:
? Automatic filtering and conveying of cast
iron chips
Solution:
? Pump back to the pumping station
? Turbo filtration
? High voltage station
System Parameters:
? Number of machines: 13
? Workpiece materials: Steel, cast iron
? Coolant flow: 1200 l/min
? Chip output: 400 kg/h
System Features:
? Automatic filtering and conveying of cast
iron debris
Solution:
? Chipper
? Manual chip delivery
? VRF900-2 vacuum rotary filter
System Parameters:
? Workpiece material: Inconel
? Coolant flow rate: 10 x 450 l/min
? Chip output: 400 kg/h
System Features:
? 160-meter long chip conveyor
? Extremely harsh external environment
Solution:
? ZK type traction chip conveyor
System Parameters:
? Number of machines: 19
? Workpiece material: Carbide
? Coolant flow rate: 2400 l/min
? Filtration accuracy: Less than 3 microns
System Features:
? High filtration quality
? Low temperature difference control
? Installed in the foundation
Solution:
? MicroPur ultra-fine filtration system with
AK grinding mud concentration.
System Parameters:
? Number of machine: 2 gantry milling
machines
? Workpiece material: Aluminum alloy
? Coolant flow rate: 3000 l/min
? Chip output: 400 kg/h
Solution:
? Multi-stage filtration system
? Backflush filter
? Chip briquetting
System Parameters:
? Number of machines: 2 grinding machines
? Workpiece material: Hardened steel HRC 65
? Coolant flow rate: 1400 l/min
? Chip output: 25 kg/h
System Features:
? High air content in the coolant
Solution:
? VL vacuum filter
? Coolant degassing holes
System Parameters:
? Number of machines: 21 grinding machines
? Workpiece material: Hardened steel HRC 65
? Coolant flow rate: 1500 l/min
? Chip output: 250 kg day
System Features:
? After the relocation of the machine tool,
it will be incorporated into the central filtering system
? Simple and economical solution
Solution:
? Each machine tool is equipped with a
pumping station to draw back the coolant
? Central system filtering
? Adopting turbo filter technology
System Parameters:
? Number of machines: 4 grinders
? Workpiece material: Carbide
? Coolant type: Pure oil
? Coolant flow rate: 400 l/min
? Filtration accuracy: 3-5 microns
System Features:
? Compact, flexible and highly reliable.
Solution:
? MicroPur filtration system with AK20 grinding
mud concentration.
System Parameters:
? Application: Grinding aircraft engine
blades
? Workpiece material: Inconel
? Coolant flow rate: 1800 l/min
System Features:
? 70 bar pressure high pressure pump
wear-resistant technology
? According to CSA standards
Solution:
? Multi-stage filtration: Sedimentation, cyclone
filtration and bypass centrifuge filtration
System Parameters:
? Workpiece material: cast iron
? Coolant flow rate: 20,000 l/min
? Chip output: 1100 kg/h
System Features:
? Short installation time
Solution:
? Coolant multi-stage filtration and chip
handling system
? Upper and lower floors
System Configuration:
? 8 sets of compact filters for chip
separation
? Sewage tank capacity of 60,000 liters
? Scraper chip conveyor
? Equipped with MicroPur ultra-precision
filtration unit
? 4 sets of plate heat exchangers with a
total power of 225 kW
? Automatic separation and concentration
device for crumbs
? Equipped with safety water tank
System Parameters:
? Number of machines: 2
? Workpiece material: Steel
? Process: Grinding and grinding wheel dressing
? Coolant flow rate: 600 l/min
? Coolant type: Emulsion
? Operating temperature: 22 ° C
? Chip shape: Granular
? Chip removal: 14 kg/h
System Configuration:
? Static pressure filter
? Magnetic separation device (pre-filtration)
? Bypass centrifuge (fine filtration)
System Parameters:
? Number of machines: 4
? Workpiece material: Steel
? Process: Grinding
? Coolant flow rate: 400 l/min
? Coolant type: Pure oil
? Working viscosity: 9 mm2 /s
? Residue concentration: ≤ 20 mg/l
? Chip shape: Granular
? Abrasion characteristics: Easy to
accumulate
? Chip output: 1 kg/h
? Chip removal: Continuous
System Parameters:
? Number of machines: 18
? Workpiece material: Steel
? Process: Turning, drilling
? Coolant flow rate: 3240 l/min
? Coolant type: Emulsion
? Coolant concentration: 7%
? Operating temperature: 24 ° C
? Filtration accuracy: 50 μm
? Residue concentration: ≤60 mg/l
? Chip shape: Short
? Chip output: 204 kg/h
? Chip content: 0.7 kg/l
? Chips removal: Continuous
System Parameters:
? Number of machines: 12 sets (phase I) + 25
sets (phase II)
? Workpiece material: Steel
? Process: Turning, drilling
? Coolant flow rate: 1500 l/min
? Coolant type: Emulsion
? Coolant concentration: 8%
? Operating temperature: 25 ° C
? Chip shape: Short
System Parameters:
? Chip output: about 600 kg/h
? Suction length: about 280 meters
? Automatic separation of cast iron and steel
chips
System Configuration:
? 11 sets of ZVD chip breakers
? 2 sets of 600K-4 chip removal devices
? 4 sets of chip filter towers
System Parameters:
? Workpiece material: High-strength steel
? Process: Drilling, chipping
? Coolant type: Emulsion
? Chip output: 48 dm3/min
? Chip fluid flow: max. 900 l/min/machine
System Parameters:
? Number of machines: 19
? Workpiece material: High hardness steel
? Process: Drilling, milling
? Coolant type: Emulsion
? Chip output: 400 l/min
? Chip fluid flow: 450 liters per minute
? High pressure supply: 84 l/100 bar and 40 l/120
bar
? Low pressure supply: 300 l/ 3.5 bar
System Parameters:
? Number of machines: 7
? Workpiece material: Steel
? Processing method: Turning
? Coolant type: Pure oil
? Chip fluid flow: 130 l/min
? Working viscosity (40 ° C): 12 mm2 /s
? Chip shape: Short, long, tufted
? Chip transportation: Batch
? Amount of chips per batch: 100 liters (7
machines / 8 hours)
System Parameters:
? Number of machines: 10
? Workpiece material: Stainless steel
? Process: Turning, drilling
? Coolant type: Pure oil
? Chip shape: 50% spiral (?15 mm/max. 85 mm),
50% short
? Chip output: 14000kg / 24 hours
? Chip removal: Continuous
System Parameters:
? Workpiece material: 50% steel, 50% copper
? Process: Turning, boring, milling
? Coolant type: Emulsion
? Copper chip shape: Short
? Steel chip shape: Long and lumpy
? Chip output: 330 kg / batch
? Chip volume: 250 liters / batch
? Chip feeding frequency: 4 times / 8 hours
System Parameters:
? Workpiece material: Steel
? Process: Turning, boring, drilling
? Coolant type: Pure oil
? Working viscosity (40 ° C): 9.7 mm2 /s
? Chip feeding method: Forklift and chip bin
? Chip feeding frequency: ≤2 batches / hour
? Amount of chips per batch: 400 liters
? Chip removal: 0.5 kg/h
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